The global Commercial Aircraft Carbon Brakes Market was valued at USD 1,080.39 million in 2024. The market is forecasted to grow at a CAGR of 6.55% during 2025-2033, reaching USD 1,969.06 million by 2033. Growth is driven by increasing commercial aircraft production, demand for fuel efficiency and sustainability, technological advancements in brake materials, and expanding air traffic and fleet size.
Study Assumption Years
- Base Year: 2024
- Historical Year/Period: 2019-2024
- Forecast Year/Period: 2025-2033
Commercial Aircraft Carbon Brakes Market Key Takeaways
- Current Market Size (2024): USD 1,080.39 Million
- CAGR (2025-2033): 6.55%
- Forecast Period: 2025-2033
- North America holds the largest market share with over 35.0% in 2024.
- Narrow-body aircraft dominate the market with a 68.1% share due to demand for short- to medium-haul flights and LCC expansion.
- Polyacrylonitrile (PAN)-based materials account for the largest market share of 58.5% due to superior properties.
- Chemical Vapor Infiltration (CVI) is the leading manufacturing process, commanding 68.4% market share.
- OEMs dominate the end-user segment with 60.0% share, driven by new aircraft demand and advanced braking systems integration.
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Market Growth Factors
The commercial aircraft carbon brakes market is propelled largely by the significant growth in commercial aircraft production. In 2024, Airbus delivered 766 aircraft, slightly below its target of 770 due to supply chain issues, yet it aims to produce 850 aircraft in 2025 and reach a monthly output of 75 A320/A321 aircraft by 2027. Strong air travel demand, reflected by an 11.6% projected growth in Revenue Passenger Kilometers (RPKs) for 2024, steadily boosts demand for advanced braking systems. The increasing deliveries and fleet expansion directly increase carbon brake adoption.
Fuel efficiency and sustainability are critical market drivers. Carbon brakes, being lightweight, enhance fuel savings and reduce operational costs. Aircraft generations improve fuel efficiency by 20%, and carbon brakes support this by offering long life and low maintenance. Airlines adopt carbon brakes to comply with environmental regulations and to support eco-friendly aviation strategies, which increasingly influence procurement decisions.
Technological advancements in brake materials and manufacturing significantly fuel market growth. PAN-based carbon materials comprise 58.5% of the market due to their high strength and heat resistance. Chemical Vapor Infiltration (CVI) dominates manufacturing (68.4%) by producing high-density carbon composites with excellent thermal stability. These innovations improve brake durability, wear resistance, and safety. Additionally, growing global air traffic—exceeding 36% passenger demand growth in 2023—requires efficient braking solutions, further solidifying carbon brakes as the preferred technology.
Market Segmentation
By Aircraft Type:
- Narrow-Body Aircraft: Dominates with 68.1% share, popular for short- to medium-haul routes, favored due to fuel efficiency and LCC growth. Includes Airbus A320neo, Boeing 737 MAX.
- Wide-Body Aircraft
- Others
By Material:
- Petroleum Pitch
- Polyacrylonitrile: Holds 58.5% market share for superior mechanical and thermal properties, enhancing strength and heat resistance.
By Manufacturing Process:
- Chemical Vapor Infiltration (CVI): Leads with 68.4% share due to ability to produce high-density, thermally stable carbon composites with precision.
- Liquid Phase Infiltration
By End User:
- OEM: Holds 60.0% share, driven by demand for new aircraft and advanced braking systems integration during manufacturing.
- Aftermarket
By Region:
- Asia Pacific
- Europe
- North America
- Latin America
- Middle East and Africa
Regional Insights
North America dominates the commercial aircraft carbon brakes market with a 35.0% share, supported by its mature aviation industry, prominent manufacturers like Boeing, and a robust supply chain. The region leads in air passenger traffic and invests significantly in lightweight, fuel-efficient technologies. Strong regulatory support from the FAA and established MRO hubs reinforce North America’s leadership.
Recent Developments & News
- April 2024: Safran Landing Systems introduced a new generation of lightweight carbon brake discs aimed at fuel savings and CO2 emission reduction.
- March 2024: Meggitt PLC expanded its Singapore manufacturing facility to boost production capacity for high-performance carbon brake discs, responding to Asia-Pacific demand.
- February 2024: Honeywell Aerospace acquired a majority stake in a well-known carbon brake disc manufacturer to enhance its product portfolio and technological expertise.
- January 2024: Collins Aerospace formed a strategic partnership with a European aerospace company to co-develop next-generation carbon brake technology.
Key Players
- Collins Aerospace
- Crane Aerospace & Electronics, Inc.
- Honeywell International Inc.
- Meggitt Plc (Parker-Hannifin Corporation)
- Mersen
- Safran S.A.
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